1. Introduction
This series is self-alignment/self
centering type. Our welding roller beds designed for maximum workpiece loads
from 5T to 60T are used for the rotation and positioning of heavy, rotationally
symmetrical workpieces like tanks, pipes or boilers for further machining or
welding. We also provide tailor-made welding
rotator according to your special requirements.
2. Main Parameters
Model
|
HGZ5
|
HGZ10
|
HGZ20
|
HGZ40
|
HGZ60
|
Max loading T
|
5
|
10
|
20
|
40
|
60
|
Suit diameter mm
|
Min
|
250
|
320
|
500
|
600
|
750
|
Max
|
2300
|
2800
|
3500
|
4200
|
5000
|
Rubber Roller mm
|
Dia
|
250
|
300
|
350
|
400
|
450
|
Width
|
100
|
120
|
120
|
120
|
120
|
Metallic roller mm
|
Dia
|
244
|
294
|
344
|
394
|
444
|
Width
|
20
|
25
|
30
|
40
|
50
|
Linear speed m/h
|
6--60
|
Speed Control
|
VFD
|
Motor power kW
|
0.75
|
1.1
|
1.5
|
3
|
4
|
Roller distance mm
|
900
|
1100
|
1350
|
1600
|
1800
|
Above are our standard models and parameters, and it can be
designed and manufactured on request.
|
*We reserve the right to alter specifications without prior notice.
3. Main features
The standard models of our roller beds have
the following features:
Steplessly controllable rotary drives by means of A.C. or D.C. motor
(on request) drive via self-locking worm gear reducers;
Schneider or Panasonic inverter to realize VFD speed control and
synchronous rotation of rollers;
Heat treatment to main welding parts after welding; sand blasting
treatment to main welding parts before painting;
Roller distance is self-aligned and roller surrounding angle among 45°~110°;
All motion parts have lubrication system;
Main electric elements are ABB/Siemens brands;
Hand pendant with Forward-Stop-Reverse and speed potentiometer are
standard;
Lifting lug on the base of roller bed;
Standard color:
Optional features:
Roller material options: Metallic or PU roller;
Undercarriage/travel boogie;
Interface for integral control with
welding column&boom;
Foot switch;
Servo drive;
Anti-explosion motor&control panel;
4. Supply range
Driving turning roll
1set
Idle turning roll 1set
Electric control system [including 1piece of electric control
cabinet, 1piece of remote control box with cable 6m] 1set
Technical documents (with manual book, conformity certificate,
packing list, etc) 1set
5. Structure drawing
6. Reference photo
|